Mattresses
Polyurethane foam is one of the most commonly used materials in the mattress industry, known for its comfort, support, adaptability, and cost-effectiveness. It serves as a core material or comfort layer in many types of mattresses, including all-foam, hybrid, and spring-based mattresses.
Description
Types of Polyurethane Foam Used in Mattresses
| Type | Characteristics | Best For |
| Conventional PU Foam | Soft, budget-friendly, decent comfort | Guest beds, children’s mattresses |
| High-Resilience (HR) Foam | Durable, bouncy, responsive support | Premium mattresses, daily use |
| Memory Foam | Viscoelastic, body-contouring, slow response | Pressure relief, motion isolation |
| Gel-infused PU Foam | Cools down traditional memory foam, enhances airflow | Hot sleepers |
Comfort Layer: Soft or medium-density PU foam is used in the upper layers of mattresses to provide initial plushness and pressure relief, and it can be shaped to enhance airflow and temperature regulation.
Support Core: High-density polyurethane foam forms the base layer of all-foam mattresses, providing essential structure, support, spinal alignment, and long-term durability.
Transition Layer: Placed between soft comfort foam and the support core to gradually shift firmness and improve motion isolation.
Edge Support: High-density PU foam is used around mattress borders to reinforce edge support and prevent sagging.
Comfort Customization: Different densities and firmness levels available.
Excellent Pressure Relief: Especially in memory foam formulations.
Motion Isolation: Ideal for couples.
Durability: High-resilience foam lasts longer and resists sagging.
Lightweight: Easier to transport and set up.
Affordable: More economical than latex or innerspring systems.
PU foam used in mattresses must meet health and safety standards. Look for:
CertiPUR-US® certification (low VOCs, no formaldehyde, phthalates, or heavy metals)
OEKO-TEX® certification for fabric and cover materials
Fire-retardant treatment in compliance with local regulations
Related Products
Office Chairs
Office ChairsPolyurethane (PU) foam is a core material in ergonomic office chairs, providing the necessary cushioning, support, and durability for extended sitting periods. Its versatility allows manufacturers to design seats and backrests that balance comfort with posture support.
Insulation
InsulationPolyurethane (PU) foam is extensively used in the automotive industry as an effective insulation material, providing thermal, acoustic, and vibration control inside vehicles. Its excellent insulating properties, lightweight nature, and versatility make it ideal for enhancing passenger comfort and improving vehicle performance.
Stools
StoolsPolyurethane foam is widely used in stools—particularly in padded seat tops—to enhance comfort, support, and durability. Whether for kitchen stools, bar stools, workbenches, or medical seating, PU foam is valued for its ability to conform to the body while withstanding regular use.
Chair Pads
Chair PadsPolyurethane (PU) foam is a popular material used in chair pads for its combination of comfort, durability, flexibility, and cost-efficiency. Whether for office chairs, dining chairs, wheelchairs, or outdoor seating, PU foam enhances sitting comfort while providing necessary support.
